Choosing a PLC platform in brownfield

Spares, skills, and lifecycle beyond the vendor slide deck.

Greenfield projects pick PLCs from capability matrices. Brownfield sites inherit racks, spares cupboards, and staff who know one programming environment. A platform that looks stronger on paper can still be a poor fit if local support and spares are thin. We help clients score options against how the plant actually runs.

Criteria that matter on the floor

When standardising across sites

Corporate engineering often wants one vendor globally. Victorian sites still need Victorian spares and Victorian labour rates in the model. We document per-site exceptions with capital timing rather than forcing a forklift upgrade during peak season.

Summary

Platform choice is a risk decision. We align it with spare strategy, training plans, and the next three shutdown windows—not only feature lists.

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